Welding is a complex process. Since it is a very important one, it is important to give it the attention it deserves. Whether you are a small- or medium-size welding business, you should consider implementing robotic welding technology after you have acquired your welding products from a reliable supplier. The fact that you have highly skilled welding personnel should also not discourage you from embracing automated welding. Why is embracing robotic welding a good idea?
Welding comes with risks such as electric shocks, fires, explosions, welder’s flash, and exposure to toxic gases and fumes. While automated welding processes still need your attention or the attention of your welders, chances of suffering injuries are minimal. Automation takes people from environments where accidents can happen. At present, automation includes material handling. This further reduces the probability of material handling accidents that are common with manual welding.
Most welding processes, especially highly customized ones, require a high level of skill. While most seasoned welders can offer a certain degree of consistency and repeatability, none can match a machine. If your manufacturing processes involve doing the same things repeatedly round the clock, they can become monotonous and tiring. This can mean concessions, which are bad for quality. With automated welding, you get an identical weld throughout.
If you are in large-scale manufacturing, productivity is obviously important to you, especially where you have made commitments to deliver orders within a specific time frame. It is true that you can still achieve the same with manual welding. However, you need more workers and longer hours for extensive welding processes. Robots work faster than humans do. They can also work continuously. This means that there is an increase in output.
Better Use of Welding Personnel
Highly skilled welders are very few. At present, the knowledge and experience needed for welding require that you hire only the best welders. Even if you get them, you will still face the challenges that come with man management. For instance, retaining your best employees is a challenge. While you can always train others, it can mean inconveniences and poor-quality work. Robotic welding helps address labour issues. If you already have a reliable workforce, automation can help you make better use of their skills.
Reduced Production Costs
Automating welding processes warrants improvements in productivity, quality, and consistency. This means that you get quality parts with minimal costs. It also eradicates the need to redo some processes, which means more expenses. Since there is less wastage of both materials and power, you save on them as well. Automation can also mean hiring fewer employees because a single one can monitor multiple processes. With robotic welding, there are minimal accidents, meaning that you will not suffer the losses that come with insurance and lawsuits.
Installing robotic welding systems requires a heavy investment upfront. Since automation is worth every penny, you should install it as soon as possible. Understand that only the right systems are a worthy investment. This makes it important to liaise only with reliable welding product suppliers.